The modern fertilizer industry was launched in the 1840s with discovery that the addition of sulfuric acid to naturally occurring phosphate produced an excellent soluble fertilizer, given the name superphosphate. Ground animal bones were first used in this reaction, but natural deposits of rock phosphate (apatite) soon replaced the limited supply of bones. Making SSP is similar to what naturally occurs with bones or apatite in acid soils. The basic technique has changed very little in the past century. Ground phosphate rock is reacted with sulfuric acid to form a semi-solid which cools for several hours in a den. The plastic-like material is then conveyed to a storage pile for several weeks of additional curing. The hardened material is then milled and screened to the appropriate particle size or granulated. The general chemical reaction is:
Ca3(PO4)2 [rock phosphate] + 2 H2SO4 [sulfuric acid] Ca(H2PO4)2 [monocalcium phosphate] + 2 CaSO4 – gypsum
SSP can easily be produced on a small scale to meet regional needs. Since SSP contains both monocalcium phosphate (MCP, also called calcium dihydrogen phosphate) and gypsum, there are no issues with phosphogypsum by-product disposal as occurs with the manufacture of other common P fertilizers.
SSP is also known as ordinary superphosphate and normal superphosphate. It is sometimes confused with triple superphosphate (TSP) production, which is made by reacting rock phosphate with phosphoric acid.